Digital Ergonomics and Design Tools

The development of safe, healthy working conditions demands the careful design of products and work systems. The deployment of virtual design tools allows shortcomings to be identified at an early stage and ergonomic improvements implemented.

Body shape anthropometry
© iStock/janiecbros

What is digital ergonomics?

Digital ergonomics is a generic term for the use of digital models and methodologies in the planning, realisation, and continuous improvement of products and sociotechnical work systems. In this discipline, everything revolves around the individual human being. They are the yardstick against which the product or system being designed is judged to make sure it is useable, safe, and healthy. One essential pillar of digital ergonomics is anthropometry. Apart from the acquisition of anthropometric data and the application of modern methods to process them, the possibilities for the virtual planning of individualised work are an important issue in this field. Its anthropometric aspects are complemented by motion and posture analyses conducted using sensor-supported technologies. Digital human models form the foundations for ergonomic work assessments informed by human biomechanics. Furthermore, digital ergonomics develops cognitive human models in order to investigate human cognitive processes, in other words how we perceive and understand the world around us.

Our research

Digital ergonomics involves the design and assessment of workplaces with new technologies. It requires anthropometric data in order to generate up-to-date design measures for products and work systems. Our research concentrates on the preparation and provision of fresh anthropometric datasets. When it comes to ergonomic work assessment, researchers are investigating the options for the deployment of modern sensor technologies that systematically capture and assess body postures. The hope is that this will make it possible to identify hazards, such as those posed by inappropriate loads in the workplace, at an early stage.

Methodological approaches

Digital ergonomics draws on diverse methods, both in the laboratory and in the field, to answer topical questions. Modern measurement techniques are utilised to gather data, and technologies’ potential benefits are assessed. The measuring instruments used for these purposes include:

  • 3D body scanners (which record anthropometric data)
  • motion capture systems (camera or sensor-based)
  • electromyographs (which record muscle activity)
  • force sensors (which record external forces)

Research Projects

Project numberF 2313 StatusCompleted Project Delphi survey: "Digital Ergonomics 2025 - Trends and strategies for increasing product usability and designing safe, healthy and efficient socio-technical work systems"

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Research completed

Project numberF 2348 StatusCompleted Project Ergonomic navigator for aging- and age-friendly production (EngAge4Pro) - Digital recording and assessment of physical work loads in industrial work systems

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Research completed

Project numberF 2351 StatusCompleted Project Individualized socio-technical workplace assistance for industrial production (INDIVA) - Designing individualized work assistance systems using digital human modeling

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Research completed

Project numberF 2396 StatusCompleted Project Digital Ergonomics: Virtual anthropometry for safe and ergonomic product and work system design

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Research completed

Project numberF 2435 StatusCompleted Project Potential analysis of coupled work-system design with ema and AnyBody models for ergonomic assessment

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Research completed

Project numberF 2446 StatusOngoing Project Digital Ergonomics - Developing a method for analysis, visualization and long-term usage of complex anthropometric data for product and work-system design

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Research ongoing

Project numberF 2494 StatusCompleted Project Personalised Body Sensor Networks with Built-In Intelligence for Real-Time Risk Assessment and Coaching of Ageing workers, in all types of working and living environments (BIONIC)

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Research completed

Project numberF 2278 StatusCompleted Project Effects on decision making and behaviour from "smart" protective clothing

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Research completed